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Flexodrill

FLEXODRILL is a unique solution that makes it easy to drill angled holes in components such as valve blocks using a CNC-controlled multi-operation machine. The system reduces clamping and saves machining time.

Under the right conditions, FLEXODRILL can drill a hole that is up to 20 times longer than the drill bit diameter.

Flexodrill FD20 - Hydraulically driven drilling unit with twist drill and adjustable-angle drill spindle for industrial use
3
Models (FD11, FD16, FD20)
20x
Maximum Hole Depth vs. Drill Bit Diameter
14 mm
Maximum drill bit diameter
3D
Three-Dimensional Drilling
Benefits

Why Flexodrill?

Developed by Lalmek for its own use in the manufacture of hydraulic blocks.

Angled holes

Drill holes at different angles in both two and three dimensions in a single operation.

Saves processing time

Fewer setups mean more machining per run and shorter lead times.

Extremely deep holes

Under the right conditions, it drills holes up to 20 times longer than the drill bit's diameter.

CNC-compatible

Used directly in CNC-controlled multi-operation machines without special equipment.

High precision

Circular-polar motion ensures precise positioning and consistent hole quality.

In-house development

Developed and tested in Lalmek’s own production of valve blocks and hydraulic components.

About the Product

Flexible Drilling for Complex Valve Blocks

FLEXODRILL is a system developed by Lalmek Hydraulics to address the need for angled holes in valve blocks. Instead of repositioning the workpiece multiple times, all holes can be drilled in a single setup.

  • Angled Holes in Two and Three Dimensions
  • Fewer setups, faster machining
  • Three models: FD11, FD16, and FD20
  • ER11, ER16, and ER20 Collet Chucks
  • Drill bit diameters from 1.5 to 14 mm
A welder performs MIG welding, producing an intense blue arc and sparks, at Lalmek's production facility
Specifications

Sizes and Dimensions

Flexodrill is available in three sizes designed for different drill bit diameters.

VariantDimension ADimension BDrill bit diameterCollet
FD1116601,5–5ER11
FD1620922,5–11ER16
FD20201185–14ER20

All measurements are given in millimeters.

Flexodrill hydraulic cylinder with an extended piston and markings for dimensions A, B, and C
Usage

Examples of Drilling

Flexodrill can be used for a variety of drilling scenarios involving different angles and depths.

Technical drawing of the Flexodrill with detailed dimensions and assembly instructions for the hydraulic drilling function

Figure 1

Figure 1 shows examples where high precision is required for positioning at (a), (b), and (c).

Technical drawing of the Flexodrill hydraulic cylinder with dimensional specifications and mounting holes

Figure 2

In Figure 2, the holes are drilled at a 15° angle in opposite directions from the same starting hole.

Technical drawing of the Flexodrill hydraulic cylinder with detailed dimensions and a 15° angle specification

Figure 3

Figure 3 shows a complex hole that, due to the length of the drill bit, is difficult to drill compared to the drill bit’s small diameter.

Technical drawing of the Flexodrill hydraulic cylinder with dimensional specifications: Ø5 mm hole, 15° angle, M6 thread, dimension 18.5 mm

Figure 4

In Figure 4, a 5-mm hole is drilled to a depth of 8.5 mm. The hole is then tapped with an M6 tap to a depth of 5 mm.

Here's how it works

How It Works

Flexodrill is used in four steps to create high-precision angled holes.

Four different drill types for the Flexodrill system, featuring various angles and movements for hydraulic drilling

Centering hole

Drill a center hole in the workpiece.

Lower the Flexodrill

Lower the tool into the pre-drilled hole.

Circular-polar motion

The tool performs a circular-polar motion to create the hole.

2 or 3 axes

Simultaneous movement along 2 or 3 axes for an angled hole.

Interested in Flexodrill?

Please contact us for more information, prices, and delivery times.